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Features

Sector-independent process monitoring on a new level

MoniTwin is not a classic control system, but a hardware and software-independent solution that offers real-time production and operational process monitoring. Its goal: to connect data with decisions, thereby optimizing the performance of the entire organization.

One of MoniTwin's key strengths is that it is completely manufacturer- and hardware-independent. This means that it is not necessary to replace or modify existing systems or machinery – the platform can adapt to mixed infrastructure and integrate information into a unified data structure.

This is particularly advantageous for plants where machines from different manufacturers, devices of varying ages, and heterogeneous control systems operate in parallel.

Supported inputs and data sources:

  • IoT devices and sensors

    Continuous recording of environmental and technological parameters: temperature, humidity, pressure, vibration, energy consumption, etc.

  • PLC systems (Programmable Logic Controller)

    Direct connection to the control logic. MoniTwin can read status information and control events through various industrial protocols (e.g., OPC UA, Modbus, MQTT).

  • Machine status data

    The real-time status of each machine can be queried:

    • Operating time
    • Downtime and its cause
    • Energy consumption
    • Error codes and event history

    The real-time status of each machine can be queried:

  • Manual data entry

    Where there is no machine data source, data collection can be done with the involvement of operators. This can be done via HMI, tablet, or other digital interfaces, for example:

    • Shift start or end report
    • Error reporting
    • Quality and sensory feedback
  • ERP systems integration

    MoniTwin can synchronize with the enterprise resource planning system (e.g., SAP, Navision, Odoo, etc.) and import from there:

    • Production plans
    • Inventory movements
    • Order data and production specifications
    • Actual fulfillment information
  • Unified data warehouse – the foundation of reliable analytics

    All of the above data is stored and unified in MoniTwin's central data warehouse. This ensures that structured and unstructured information from various sources is put into context, and that the data generates genuine decision-supporting knowledge.

    • Automatic time synchronization and data normalization
    • Pre-processed, audited, and logged data
    • Ready to serve artificial intelligence, prediction, and statistical analyses

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